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Leveling Production

Discover how leveling production can yield a smoother production flow with more efficiency and less overproduction.

  • 0:05 – Lot production
  • 1:10 – Leveling
  • 1:23 – The separation of products
  • 1:40 – From batching to level production

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  1. Introduction To JIT Pays01:34
  2. Gemba Kaizen JIT Pays03:43
  3. One Piece Flow at Wiremold08:35
  4. 5S at Yasda Precision Tools02:30
  5. Kaizen at Giorgio Foods11:14
  6. Flexibility with U-Shaped Cells at Matsushita Electric Works04:27
  7. Changing Hearts and Minds with Kaizen04:12
  8. Value-Added Work and the 7 Types of Waste05:29
  9. The Muda of Overproduction01:31
  10. The Muda of Waiting01:17
  11. The Muda of Transportation02:04
  12. The Muda of Processing01:13
  13. The Muda of Inventory02:48
  14. The Muda of Motion01:21
  15. The Muda of Producing Rejects02:33
  16. Converting from a Conveyor Line to a U-Shaped Cell at Yoshitake Inc.08:03
  17. Going to the Gemba to See the Waste03:03
  18. Push Production vs. Pull Production03:03
  19. One Piece Flow And Multi-process Handling13:57
  20. Leveling Production02:14
  21. Setup Reduction Kaizen02:38
  22. Standard Work04:04
  23. Part Supply and Kanban04:49
  24. JIT Pays: 5s05:11
  25. JIT Pays: Visual Management02:20
  26. What Does Kaizen Mean to You?01:12