Lean Case Study: Kaas Tailored
In this course, we visit upholstery solutions provider Kaas Tailored to get an up-close look at how they manage their high-mix low-volume production, promote kaizen, build management routines through gemba walks and daily accountability practices, and balance long-term hoshin plans with monthly experimentation. We also join a tour group as they learn about the seven types of waste and witness various flow simulations. Watch and be inspired by all the improvements the Kaas Tailored team has made so far on their lean journey.
How Kaas Tailored Creates High Mix, Low-Volume Flow and Pull
Tucker Kaas, Kaizen Consultant and GM Resident at Kaas Tailored, describes how they’ve managed to produce at a quality level of 99.97% with high mix and low volume.
Parts Kitting, Limited WIP, and Pull Signals at Kaas Tailored
Tucker Kaas, Kaizen Consultant and GM Resident at Kaas Tailored, explains how they produce and distribute foam pieces before reaching the finished goods process to limit WIP. Tucker also demonstrates the pull signals they use.