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How Kaas Tailored Creates High Mix, Low-Volume Flow and Pull
Tucker Kaas, Kaizen Consultant and GM Resident at Kaas Tailored, describes how they’ve managed to produce at a quality level of 99.97% with high mix and low volume.
Series Videos
A Conversation with Jeff Kaas, President of Kaas Tailored
07:51
2Kaas Tailored Tour Agenda
03:44
3What to Expect on the Kaas Tailored Tour
04:22
4The Gap Between Work and Hobbies
18:02
Current Video
How Kaas Tailored Creates High Mix, Low-Volume Flow and Pull
02:59
Next VideoParts Kitting, Limited WIP, and Pull Signals at Kaas Tailored
03:27
7The Ring Toss Visual Pull Signal at Kaas Tailored
04:49
8One Piece Flow Cells at Kaas Tailored
04:51
9How Long-Term Hoshin Objectives Turn Into Annual Goals and Small Experiments
17:21
10The Visual Management System at Kaas Tailored
09:18
11Periodic Review of Results and Improvement of the Hoshin Process
07:25
12The Daily Gemba Walk at Kaas Tailored
06:38
13Visual Management of Status for the Process, the Day, and the Year
03:29
14Daily Accountability Through Team Training at Kaas Tailored
05:08
15Observations About Daily Accountability Processes at Kaas Tailored
08:33
16We Pushed Kaizen for 10 Years, Now We Pull Kaizen
07:53
17A Problem Solving Example in Purchasing at Kaas Tailored
16:31
18A Kaizen Example from Upholstery Process at Kaas Tailored
10:39
19A Kaizen Example from Human Resources at Kaas Tailored
11:11
20How Guiding Principles Engage People to Grow the Business and Themselves
14:31
21How to Use the Kaas Tailored Kaizen Form
05:53
22What's the Next Challenge for Kaas Tailored?
21:01
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Next Video Parts Kitting, Limited WIP, and Pull Signals at Kaas Tailored
Tucker Kaas, Kaizen Consultant and GM Resident at Kaas Tailored, explains how they produce and distribute foam pieces before reaching the finished goods process to limit WIP. Tucker also demonstrates the pull signals they use.