Unlock Over 2,000 Lessons
Subscribe today and join the thousands of worldclass organizations already learning with Gemba Academy.
The 16 Catchphrases of 3P
The 16 catchphrases are a set of design principles we use during the try-storming phase of 3P, as we build mock-ups and evaluate how our design options perform. Learn the main themes and purpose of these catchphrases and the recommended approach for putting them into practice.
Course Videos
What Is 3P Production Preparation Process?
08:41
2Getting Started with 3P
05:17
3The 3P Project Charter
03:30
4The 3P Workshop
06:20
53P Step 1: Define the Function
05:11
63P Step 2: Sketch 7 Ways
06:58
73P Step 3: Mock Up the Process Design Alternatives
05:33
83P Step 4: Select the Top 3 Process Alternatives
03:11
93P Step 5: Simulate the Top 3 Alternatives
07:13
103P Step 6: Select Top 1 Design Option
06:21
113P Step 7: Prepare Equipment Acquisition Plan
04:09
12What Is Moonshine in 3P?
05:51
13The 7 Flows of 3P
08:00
Current Video
The 16 Catchphrases of 3P
03:34
Next Video3P Catchphrase 1: Production Preparation Should Be Lightning Fast
02:05
163P Catchphrase 2: Build Equipment and Layout for Smooth Material Flow
04:44
173P Catchphrase 3: Use Additive Equipment
04:13
183P Catchphrase 4: Build Equipment That Allows Easy Changeovers
02:09
193P Catchphrase 5: Make Equipment Easy to Relocate
02:24
203P Catchphrase 6: Use Versatile Equipment That's Easy To Reconfigure
02:38
213P Catchphrase 7: Make Operator Workstation Narrow
03:53
223P Catchphrase 8: Design Equipment And Layout For Ease Of Operator Movement
07:07
233P Catchphrase 9: Eliminate Wasted Machine Cycle Time
02:22
24M3P Catchphrase 10: Build Equipment For Small, Swift Flow Lines
01:28
253P Catchphrase 11: Build Narrow, Vertical Flow Lines
02:54
263P Catchphrase 12: Build Equipment For One-Piece Pull
04:03
273P Catchphrase 13: Build Quick Changeover Capability Into Equipment
06:54
283P Catchphrase 14: Link Machines for Smooth Loading and Unloading
02:10
293P Catchphrase 15: Use Multiple Lines and Rectified Flows
02:32
303P Catchphrase 16 Spiral Upwards To Jidoka
03:19
31How to Calculate LCC Life Cycle Cost for 3P
06:40
32Biomimicry Looking for Design Ideas in Nature
03:49
333P for Product Development
04:03
You must be logged in to access Gemba Academy resources.
Video Resources
Quiz
Course Resources
Quiz
Next Video 3P Catchphrase 1: Production Preparation Should Be Lightning Fast
The 1st catchphrase of 3P emphasizes the importance of speed to market. Learn the key features, practices, and behaviors that enable faster production preparation.