To get access to this video, and more than 1000 like it Subscribe Online today!

See Our Pricing Contact Sales

Already a Gemba Academy Member?

Log In

Production Leveling

Before kanban can work we must level production. In this module you will learn what heijunka is, and how to scale production to meet variable customer demand.

0:45 - What is heijunka?

1:07 - What is mura and muri?

2:42 - Heijunka's dampening effect on demand swings

3:12 - Lot production scheduling

4:40 - Weekly leveled production

5:39 - Daily leveled production

6:14 - Additional benefits of level loading

7:05 - Prerequisites to heijunka

7:41 - The heijunka box

You are currently logged out and can only view unlocked videos. Log In

  1. Value Stream Overview 13:24
  2. Product Family Selection 7:12
  3. VSM Shapes & Icons 6:35
  4. Calculating Takt Time 4:52
  5. Current State Part 1 12:57
  6. Current State Part 2 12:06
  7. Continuous Flow 11:02
  8. Balancing Cycle Time & Takt Time 10:16
  9. Downstream Pull 13:33
  10. Production Leveling 8:36
  11. The Future State - 1 11:52
  12. The Future State - 2 11:52
  13. Transactional or Office Value Stream Mapping 16:13
  14. Value Stream Mapping Resources 3:57
  15. One Piece Flow Simulation 14:34
  16. Transactional Detailed Process Mapping - 1 15:15
  17. Transactional Detailed Process Mapping - 2 9:00
  18. Value Stream Action Guide 2:53

Video Resources

You must be logged in to access Gemba Academy resources.

Course Resources

You must be logged in to access Gemba Academy resources.