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  • School of Lean Operational Excellence Awaits
  • School of Six Sigma Next level problem solving & measurement
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  • Escuela Lean Entrenamiento Lean en Español

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Resources

  • Blog Weekly exploration of improvement thoughts and ideas
  • Conferences Industry conferences. We hope to see you there!
  • Customer Success How do people succeed with Gemba Academy?
  • Gemba Glossary A quick reference guide to improvement terms
  • Gemba Insights Free short videos to get you started
  • New Videos All of the new stuff
  • Podcast Weekly episodes from the best thinkers
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TPM Workshop

TPM Overview

Ron Pereira offers an overview of what TPM is while also explain­ing the ​“live” for­mat of this TPM course.

Course Videos

Currently playing

TPM Overview

5:38

2

Next VideoIntroduction to TPM

8:39Members only

3

Are You Neglecting Your Equipment?

9:57Members only

4

6 Big Losses & OEE

9:54Members only

5

The 4 TPM Phases

8:32Members only

6

Autonomous Maintenance

12:23Members only

7

Planning, Spare Parts, & Training

8:22Members only

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Video Resources

  • TPM Overview
  • tpm overview and introduction to tpm workbook
  • tpm overview and introduction to tpm facilitators guide

Course Resources

  • Launch Quiz
  • Quiz PDF
  • Quiz Answers

Next Video Introduction to TPM 

Mike Wrob­lews­ki explains what TPM is while also shar­ing the ben­e­fits of a robust TPM program.

  • Introduction to TPM

    • 10 Videos
    • 46m
    TPM engages every­one in the orga­ni­za­tion in activ­i­ties to min­i­mize all types of equip­ment loss­es. The ben­e­fits include increased capac­i­ty, more reli­ableprocess­es, and ele­vat­ed skill lev­els. There are 8 pil­lar activ­i­ties in TPM which sys­tem­at­i­cal­ly improve equip­ment effec­tive­ness while build­ing a robust main­te­nance sys­tem. TPM can be adopt­ed ful­ly step-by-step, or selec­tive­ly to com­ple­ment a lean pro­duc­tion system.

    View Course

  • Measuring TPM Effectiveness

    • 11 Videos
    • 50m
    Effec­tive TPM pro­grams deliv­er sus­tain­able results by build­ing capa­bil­i­ty in process­es, equip­ment, sys­tems, and people. 

    View Course

  • TPM Workshop

    • 7 Videos
    • 59m
    In this pre-record­ed, live train­ing sem­i­nar shot at the Peter­bilt Man­u­fac­tur­ing Train­ing Cen­ter in Den­ton, TX, Mike Wrob­lews­ki, a senior lean con­sul­tant from Gem­ba Con­sult­ing and the Kaizen Insti­tute explains why Total Pro­duc­tive Main­te­nance (TPM) is not option­al for lean think­ing com­pa­nies who rely on machines and equip­ment to sat­is­fy cus­tomer demand. Dur­ing this course Mike explains what TPM is, and isn’t, while also cov­er­ing impor­tant top­ics such as the 6 Big Loss­es and how to mea­sure them using the extreme­ly pow­er­ful Over­all Equip­ment Effec­tive­ness (OEE) metric.

    View Course

  • Focused Improvement (TPM)

    • 13 Videos
    • 1h 2m
    Focused Improve­ment is a set of activ­i­ties designed to increase the Over­all Equip­ment Effec­tive­ness, or OEE, of plants and their process­es. Learn how Focused Improve­ment tar­gets the six big loss­es one by one, the dif­fer­ent meth­ods and tools used, and how it builds the sta­bil­i­ty nec­es­sary for oth­er pil­lars of TPM.

    View Course

  • Planned Maintenance (TPM)

    • 12 Videos
    • 49m
    Estab­lish­ing the Planned Main­te­nance pil­lar of TPM improves equip­ment reli­a­bil­i­ty, reduces cost,and devel­ops the capa­bil­i­ty of peo­ple. Planned Main­te­nance helps orga­ni­za­tions shift from reac­tive or break­down main­te­nance to proac­tive prac­tices such as peri­od­ic main­te­nance and pre­dic­tive main­te­nance. Learn the key 12 activ­i­ties for estab­lish­ing Planned Main­te­nance that are rolled out in 6 phases.

    View Course

  • Autonomous Maintenance (TPM)

    • 18 Videos
    • 1h 19m
    Autonomous Main­te­nance activ­i­ties sup­port smooth and effec­tive plant oper­a­tions by enabling oper­a­tors to detect and cor­rect equip­ment prob­lems ear­ly. This also cre­ates the capac­i­ty for an organization’s main­te­nance team to devel­op planned and pre­ven­tive capa­bil­i­ties. Learn the dif­fer­ence between basic and opti­mal con­di­tions, nat­ur­al and forced dete­ri­o­ra­tion, the sev­en types of equip­ment abnor­mal­i­ty, and the sev­en steps for get­ting start­ed with Autonomous Maintenance.

    View Course

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