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HomeLearning LibrarySchool of LeanBuilt-In-QualityPrevention, Jidoka, Detection

Built-In-Quality

In this course focused on Built in Quality (BIQ) Chris Schrandt - a former Quality Engineering Manager at the Toyota Georgetown, KY plant - delivers a live workshop to a room full of lean thinkers at the Peterbilt Manufacturing Facility.

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Prevention, Jidoka, Detection

Chris introduces the important topics of Prevention, Jidoka, and Detection.

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Organization and Poka Yoke

Chris offers a suggestion for the layout of a Quality Department Organization while also explaining the 4 roles of Quality Confirmation. Finally, we learn what Poka Yoke - or error proofing - is and more importantly isn't.

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  1. Introduction to Built in Quality9:54
  2. Definition of Built in Quality12:51
  3. Key Paradigms14:56
  4. Five Levels of Quality7:59
  5. Prevention, Jidoka, Detection8:25
  6. Organization and Poka Yoke13:54
  7. Andons13:26
  8. Quality Gates7:22
  9. Supporting Tools15:11
  10. Problem Solving Fundamentals15:19
  11. SMART Goals14:19
  12. A3 and Wrap Up14:00

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  • Prevention, Jidoka and Detection Overview
  • prevention jidoka detection and organization and pokayoke workbook
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