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HomeLearning LibraryGemba Academy Live!Virtual ToursLean Case Study: Aluminum Trailer CompanyArriving at ATC

Lean Case Study: Aluminum Trailer Company

Ron visits Aluminum Trailer Company (ATC) - in Nappanee, Indiana. A major focus of this visit is to look at ATC's use of Training Within Industry (TWI).

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Arriving at ATC

After flying into Chicago O'Hare airport, Ron drives another 125 miles to visit ATC Trailers in Nappanee, Indiana. ATC's Tom Albrecht has assembled a rather large, but organized agenda for Ron so that he can view their progress utilizing TWI.

Topic:

  • Gemba Academy Live

Skill Level:

  • Beginner

Speakers:

  • ATC
Next Video:

Demonstrating TWI JI

Ron is introduced to two ATC employees; Chad and Glenn. Playing the parts of a new employee and trainer, Steve will use TWI (JI) Job Instruction to train Chad on a process.

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  1. Arriving at ATC4:13
  2. Demonstrating TWI JI2:28
  3. Demonstrating Job Breakdown7:36
  4. Reviewing a Job Breakdown4:40
  5. ATC Culture4:00
  6. Training with TWI7:43
  7. Scheduling Training2:27
  8. Demonstrating Training9:07
  9. Steve's Training Experience1:59
  10. Training Dealers6:45
  11. Cross Training10:52
  12. TWI Planning5:23
  13. The Lean Desk2:52
  14. Job Breakdowns and Dealer Training2:32
  15. TWI Lessons Learned4:53
  16. CEO Perspective - Part 17:16
  17. CEO Perspective - Part 26:32
  18. ATC - Full Video1:30

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