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Practical Problem Solving

We can say that the entire lean manufacturing system is a result of decades of continuous problem solving by all of the people and companies who have contributed to the development of lean systems. The Gemba Academy Practical Problem Solving course explains the exact 8 step problem solving process used by these lean exemplars around the world. In this course you’ll learn why PDCA is much more than 4 simple steps while also learning how to create and use statistical tools like control charts, Pareto charts, and scatter plots.

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Step 2: Break Down the Problem

Learn how to break vague problems down using tools like Pareto charts and Tree Diagrams.

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  1. PPS Overview 10:47
  2. PDCA 6:25
  3. Treetop, Inc. 2:34
  4. Step 1: Clarify the Problem 9:49
  5. Introduction to SigmaXL 5:26
  6. Creating Pareto Charts with SigmaXL 2:38
  7. Creating Run Charts with SigmaXL 4:06
  8. Creating Control Charts with SigmaXL 4:16
  9. Step 2: Break Down the Problem 16:37
  10. Creating Dot Plots with SigmaXL 1:50
  11. Step 3: Set a Target 7:34
  12. Step 4: Analyze Root Causes 5:26
  13. Fishbone Diagram Explained 10:25
  14. Five Why Explained 7:58
  15. Treetop Gets to the Root Causes 6:56
  16. Creating Scatter Plots with Sigma XL 4:16
  17. Step 5: Develop Countermeasures 9:12
  18. Step 6: See Countermeasures Through 6:06
  19. Step 7: Evaluate the Process and Results 6:42
  20. Step 8: Standardize Success and Learn from Failures 8:41
  21. PPS Action Guide 3:40

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