5S in the Factory and the Warehouse

We've been fortunate to visit some truly outstanding lean businesses over the years. In this course, you'll see firsthand how 5S and workplace organization can transform your facility, boosting productivity and making work easier and more pleasant for everyone involved.

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Setting Up a New Work Cell at In The Ditch

Chuck of In The Ditch shows how they organize their work cells. For more context, check out the In The Ditch Gemba Academy Live! episode.

  • 0:24 - Using notepads
  • 2:33 - The first version of their point of use system
  • 3:49 - Why lean isn’t complicated
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  1. Introduction to 5S in the Factory and the Warehouse00:42
  2. 5S and Workplace Organization at FastCap03:50
  3. 5S and Workplace Organization at Vermeer09:30
  4. Red Tagging in the Stockroom at the City of Grand Rapids03:23
  5. A Place for Everything at In The Ditch01:55
  6. Lean Warehouse Tour at the City of Grand Rapids17:00
  7. Using a 5S Audit Checklist at the City of Grand Rapids02:46
  8. A Point of Use Shadow Board at Specialty Silicone Fabricators01:01
  9. A Rolling Tool Cart at Specialty Silicone Fabricators01:33
  10. 5S Auditing at Techno Aerospace03:29
  11. 5S with a Shop Floor Team at Techno Aerospace08:18
  12. 5S in the Stockroom Receiving Dock at the City of Grand Rapids03:34
  13. A Place for Everything at Daman Products12:02
  14. Introducing Lean to Employees Through a 5S Kaizen Event at the City of Grand Rapids10:29
  15. Setting Up a New Work Cell at In The Ditch06:23
  16. Empowering People to Create Paradise at In The Ditch11:10
  17. How In The Ditch Applies Lean to Shipping and Receiving09:01
  18. Point of Use Storage at a Dolly Assembly Cell at In The Ditch01:58
  19. Using Imagination to Improve at Fireblast Global03:12