5S in the Factory and the Warehouse

We've been fortunate to visit some truly outstanding lean businesses over the years. In this course, you'll see firsthand how 5S and workplace organization can transform your facility, boosting productivity and making work easier and more pleasant for everyone involved.

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Introducing Lean to Employees Through a 5S Kaizen Event at the City of Grand Rapids

Gemba Academy Customer Success Manager Steve Kane learns how the City of Grand Rapids found success with lean and 5S after some initial resistance. For more context, check out the City of Grand Rapids Gemba Academy Live! episode.

  • 0:10 - How they transformed the stockroom
  • 3:32 - The employee resistance they faced
  • 7:00 - How they sustained the changes
  • 8:25 - Best practices for getting good results with 5S
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  4. Red Tagging in the Stockroom at the City of Grand Rapids03:23
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  6. Lean Warehouse Tour at the City of Grand Rapids17:00
  7. Using a 5S Audit Checklist at the City of Grand Rapids02:46
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  9. A Rolling Tool Cart at Specialty Silicone Fabricators01:33
  10. 5S Auditing at Techno Aerospace03:29
  11. 5S with a Shop Floor Team at Techno Aerospace08:18
  12. 5S in the Stockroom Receiving Dock at the City of Grand Rapids03:34
  13. A Place for Everything at Daman Products12:02
  14. Introducing Lean to Employees Through a 5S Kaizen Event at the City of Grand Rapids10:29
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  17. How In The Ditch Applies Lean to Shipping and Receiving09:01
  18. Point of Use Storage at a Dolly Assembly Cell at In The Ditch01:58
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