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Everything has been going great so far! The videos are wonderful - clear and concise. I especially enjoy the 5S modules with the bookcase going through the process along the way. I love what I see so far. It's a valuable addition to my Lean toolbox. Thanks!

- MaryJean P., Development Facilitator
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Transforming Your Value Streams Course

In this course you and your entire organization will learn how to transform your value streams using lean tools and principles such as value stream mapping, takt time, kanban, error proofing, and heijunka/production leveling.

 

During this course you will follow a fictitious bird house manufacturing company as they journey through the process of creating both current and future state value stream maps along with an action plan.

 

 
Six Months
1 Year
Value Stream Course
 
This course is also available on DVD.

 

 

Please plan approximately 30 minutes of learning time for each module, including watching the video, taking the quiz, and reviewing supporting documents.

 

Module 1: Value Stream Overview

Sheds some insight into what value stream mapping is as well as the steps to value stream mapping.

 

Module 2: Product Family Selection

Learn how to use product routing (PR) and product quantity (PQ) analysis.

 

Module 3: VSM Shapes and Icons

Get acquainted with the most common value stream mapping shapes and icons.

 

Module 4: Calculating Takt Time

Learn exactly what takt time is and how to calculate it.

 

Module 5: The Current State - Part 1

Creating current state value stream maps takes practice. Arm yourself with the knowledge needed to create your own!

 

Module 6: The Current State - Part 2

Learn how Treetop Incorporated creates their own current state value stream map.

 

Module 7: Continuous Flow

Learn how to make value flow one piece at a time.

 

Module 8: Cycle Time and Takt Time

Learn how to balance cycle time and takt time in such a way as to flow in a continuous manner.

 

Module 9: Downstream Pull

Learn the difference between push and pull. Also, learn what kanban are and how to use them.

 

Module 10: Production Leveling

Before kanban can work we must level production. In this module you will earn what heijunka is.

Module 11: The Future State - Part 1

Pull it all together in with the future state value stream map.

Module 12: The Future State - Part 2

Watch how Treetop, Incorporated plans to transform from a traditional mass producer to a lean producer.

Module 13: Final Words and Wrap Up

Ron offers some final words of encouragement and advice.

Module 14: One Piece Flow Simulation

The power of one piece flow is demonstrated using an envelope stuffing exercise.

 

 

 

Bonus Materials

 

Value Stream Overview Summary Production Leveling Summary
Product Family Summary Future State Summary
Shapes and Icons Summary Tree Top Statistics
Takt Time Summary Takt Time Calculator
Current State Summary    
Continuous Flow Summary    
Takt & Cycle Time Summary    
Downstream Pull Summary    

 

 

 

 
 

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FREE DVD PROMOTION

In March of 2009 we launched Gemba Academy with one 12-video set and the commitment to continuously add more online courses. Now we have over 70 videos!

 

Between March 1, 2010 and March 31, 2010 the first 500 customers who purchase a 6-month or 1-year online subscription to the Complete Lean Package will receive the Complete Lean Package set of 11 DVDs ABSOLUTELY FREE!

 

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FEATURED PACKAGE

Lean Package

Online training courses on core lean concepts such as 5S, Value Streams, Quick Changeover, Kaizen, and more!

  • 73 video modules
  • 42 quizzes
  • 48 PDFs
  • 18 templates
  • 1 eBook
  • 1 90 minute audio book

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