Transforming Your Value Streams Course
In this course you and your entire organization will learn how to transform your value streams using lean tools and principles such as value stream mapping, takt time, kanban, error proofing, and heijunka/production leveling.
During this course you will follow a fictitious bird house manufacturing company as they journey through the process of creating both current and future state value stream maps along with an action plan.
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Six Months |
1 Year |
Value Stream Course |
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Please plan approximately 30 minutes of learning time for each
module, including watching the video, taking the quiz, and reviewing
supporting documents.
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Module 1: Value Stream Overview
Sheds some insight into what value stream mapping is as well as the steps to value stream mapping. |
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Module 2: Product Family Selection
Learn how to use product routing (PR) and product quantity (PQ) analysis. |
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Module 3: VSM Shapes and Icons
Get acquainted with the most common value stream mapping shapes and icons. |
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Module 4: Calculating Takt Time
Learn exactly what takt time is and how to calculate it. |
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Module 5: The Current State - Part 1
Creating current state value stream maps takes practice. Arm yourself with the knowledge needed to create your own! |
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Module 6: The Current State - Part 2
Learn how Treetop Incorporated creates their own current state value stream map. |
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Module 7: Continuous Flow
Learn how to make value flow one piece at a time. |
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Module 8: Cycle Time and Takt Time
Learn how to balance cycle time and takt time in such a way as to flow in a continuous manner. |
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Module 9: Downstream Pull
Learn the difference between push and pull. Also, learn what kanban are and how to use them. |
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Module 10: Production Leveling
Before kanban can work we must level production. In this module you will earn what heijunka is. |
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Module 11: The Future State - Part 1
Pull it all together in with the future state value stream map. |
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Module 12: The Future State - Part 2
Watch how Treetop, Incorporated plans to transform from a traditional mass producer to a lean producer. |
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Module 13: Final Words and Wrap Up
Ron offers some final words of encouragement and advice. |
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Module 14: One Piece Flow Simulation
The power of one piece flow is demonstrated using an envelope stuffing exercise. |
Bonus Materials
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Value Stream Overview Summary |
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Production Leveling Summary |
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Product Family Summary |
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Future State Summary |
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Shapes and Icons Summary |
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Tree Top Statistics |
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Takt Time Summary |
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Takt Time Calculator |
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Current State Summary |
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Continuous Flow Summary |
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Takt & Cycle Time Summary |
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Downstream Pull Summary |
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