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Everything has been going great so far! The videos are wonderful - clear and concise. I especially enjoy the 5S modules with the bookcase going through the process along the way. I love what I see so far. It's a valuable addition to my Lean toolbox. Thanks!

- MaryJean P., Development Facilitator
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Practical Problem Solving Course

Learn about the eight step problem solving methodology created by Toyota.

 

 

 
Six Months
1 Year
Problem Solving Course
 
This course is also available on DVD.

 

 

Please plan approximately 30 minutes of learning time for each module, including watching the video, taking the quiz, and reviewing supporting documents.

 

Module 1: Practical Problem Solving Overview

An overview of the 8 steps to Practical Problem Solving.

 

 

Module 2: PDCA Overview

An overview of the PDCA problem solving process.

 

 

Module 3: The Big Problem at Treetop, Inc.

Explains the fictitous case study "problem" that will be addressed during the rest of the course.

 

 

Module 4: Step 1 - Clarify the Problem

Learn how clarify problems as well as how to write strong problem statements.

 

Module 5: Introduction to Sigma XL

Creating various statistical graphs and charts in Microsoft Excel is extremely easy with SigmaXL, an addon to MS Excel. Learn what it is and how to download it at a 30% discount in this module.

 

Module 6: Creating Run Charts with Sigma XL

Learn how to quickly create Run Charts using SigmaXL.

 

Module 7: Creating Control Charts with Sigma XL

Learn how to quickly create Control Charts using SigmaXL.

 

Module 8: Step 2 - Break Down the Problem

Learn how to break vague problems down using tools like Pareto charts and Tree Diagrams.

 

Module 9: Creating Dot Plots with Sigma XL

Learn how to quickly create Dot Plots using SigmaXL.

 

Module 10: Creating Pareto Charts with Sigma XL

Learn how to quickly create Pareto Charts using SigmaXL.

 

Module 11: Step 3 - Set a Target

Learn how to set SMART targets enabling success in future steps.

 

Module 12: Analyze the Root Causes

An introduction to how to go about analyzing root causes.

 

Module 13: Fishbone Diagram Explained

Learn exactly what the fishbone diagram is as well as how to create one.

 

Module 14: Five Why Explained

Learn what 5 Why Analysis is as well as how to leverage it to identify root causes.

 

Module 15: Treetop Gets to the Root Causes

Watch how Treetop Incorporated gets to the root causes of the problems plaguing them.

 

Module 16: Creating Scatterplots with SigmaXL

Learn how to quickly create Scatter Plots using SigmaXL.

 

Module 17: Develop Countermeasures

Learn how to develop countermeasures as well as how to conduct brainstorming sessions the correct way.

 

Module 18: See Countermeasures Through

In this module you will learn how to implement countermeasures, even in the face of resistance.

 

Module 19: Evaluate the Process and Results

Learn how to determine if your countermeasures were successful after they have been implemented..

 

Module 20: Standardize Success and Learn from Failures

Learn what Yokoten and Hansei are and why they are critical aspect of the Practical Problem Solving methodology.

 

 

 

Bonus Materials

 

PPS Overview Summary Set a Target
PDCA Overview Develop Countermeasures
Analyze Root Causes Evaluate Process & Results
Fishbone Diagram Explained PPS Poster
5 Why Explained See Countermeasures Through
Clarify Problems Standardize Success
Break Down Problems Learn From Failures

 

 

 

 
 

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FREE DVD PROMOTION

In March of 2009 we launched Gemba Academy with one 12-video set and the commitment to continuously add more online courses. Now we have over 70 videos!

 

Between March 1, 2010 and March 31, 2010 the first 500 customers who purchase a 6-month or 1-year online subscription to the Complete Lean Package will receive the Complete Lean Package set of 11 DVDs ABSOLUTELY FREE!

 

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FEATURED PACKAGE

Lean Package

Online training courses on core lean concepts such as 5S, Value Streams, Quick Changeover, Kaizen, and more!

  • 73 video modules
  • 42 quizzes
  • 48 PDFs
  • 18 templates
  • 1 eBook
  • 1 90 minute audio book

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